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Corrugated Web Automatic H-beam Welding Line

Corrugated Web Automatic H-beam Welding Line

Description

Our JBH corrugated web automatic H-beam welding line is constituted by the slitting and cutting to length machine, web forming machine, flange and web feeding machine, corrugated web H-beam robot automatic welding machine, cross-section cutting and stacking system and so on.

Application

The corrugated web automatic H-beam welding line is used for processing the corrugated web H-beam, which is a new type of construction material extensively applied in the bridge, column, single span or multiple span frame construction.

Features of Corrugated Web Forming Machine

1. This quality machine performs with high efficiency and automation. The laser scanning for the whole line, two positions welding, welding gun replacing, cross-section cutting, etc is available.

2. With the corrugated surface, this JBH corrugated web H-beam welding machine saves more than 20% to 60% steel than the flat web H-beam with the same yield strength. It owns high cost performance, large span, crane beam and so on.

3. The corrugated web automatic H-beam welding line is equipped with the Italian welding robot that is able to accomplish some procedures automatically.

4. As for the 1.5m corrugated web H-beam, its span can reach 40m.

5. Moreover, it is consistent with the requirements of saving energy. This product will lead the development trend in future in this field.

Workflow of Corrugated Web Forming Machine

Web decoiling→Guiding→Sheet leveling→slitting→      Laser scanning→Feeding and

Cutting to length→Forming                          assembling→Automatic welding→

Flange cutting→Sheet leveling→Sorting and conveying    Graph cutting output

Technical Parameter of Corrugated Web Automatic H-beam Welding Line

Item Parameter
Corrugated web forming machine Suitable raw material Yield strength(Mpa) ≤345
Steel thickness(mm) 2 to 6(≤235Mpa): 2 to 4(≤345Mpa)
Steel width (mm) 350 to 1500
Profile dimension Wave height(mm) 40 to 50
Distance of waves(mm) (About)155
Steel feeding mode Conveyor
Corrugate web output mode Transmission chain
Feeding power(kW) 30
Total weight(T) (About)11
Dimension(mm) 6235 × 1640 × 2500
Corrugated Web Automatic H-beam Welding Line Work-piece dimension(mm) Work-piece length 4000 to 20000
Web thickness 2 to 6
Web height 350 to 1500
Flange thickness 10 to 30
Flange width 150 to 500
Welding mode Imported robot two position welding at the same time
Welding type CO2 welding Corrugate scanning Whole line laser scanning
Cutting type Plasma cutting Control mode Automatic control
Scanning speed(mm/s) ≥600 Welding speed(mm/min) Max.830
Total power(kW) 132
Dimension(mm) 24000 × 6500 × 3500
Total weight(T) (About)41
Total power(kW) 195(Except slitting/cutting line)
Total weight(T) 86(slitting/cutting line)
Dimension(mm) 67550 × 8500 × 3500(Except slitting/cutting line)
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